All Metals Fabricating

I really wanted to be part of what is this next chapter of American Manufacturing and build something more sustainable.”

Lance Thrailkill, Co-Owner, All Metals Fabricating
 

Overview

Today, All Metals Fabricating (AMF) is a contract manufacturer specializing in sheet metal fabrication, machining, powder coating, and assembly. AMF is equipped with cutting-edge technology and a broad range of manufacturing capabilities, which allow it to serve a wide range of industries. It has a diversified client roster, with no industry representing more than 25% of its revenue or a single customer accounting for more than 20%. The company has experienced continual growth over the course of its nearly 40-year history and operates the business with a steadfast approach to stay lean, while heavily investing in people and equipment.

When asked to identify what has fueled AMF’s growth, CFO and Co-Owner Lance Thrailkill — grandson of Bill Thrailkill, who purchased the business in 1978 — attributes leadership’s willingness to continually invest in technology and staff, along with a more recent commitment to search engine optimization and a state-of-the-art website.

 

You are not going to be able to stay competitive in our industry if you aren’t continually investing in technology. We need to produce parts for less money. We need to be efficient and offer shorter lead times.”

Lance Thrailkill, Co-Owner, All Metals Fabricating

Challenge

To remain globally competitive, All Metals Fabricating needs to overcome higher domestic wage costs while still offering competitive rates and lead times.

Solution

All Metals Fabricating has consistently invested in state-of-the-art equipment, even during adverse market conditions.

In 2016, as the economy struggled, All Metals Fabricating lost 30% of its sales. That same year, the company made its largest equipment investment ever, purchasing a new automated fiber laser that can run around the clock and cut through thicker plates as well as copper and brass, which standard carbon dioxide lasers cannot do. It was an investment in the future, positioning the company for the inevitable return of oil and gas prices, dramatically reducing labor costs, and once again committing the company to the educated risks that had made it so successful throughout the years.

To hear Lance Thrailkill describe it though, it wasn’t a risk at all. “You are not going to be able to stay competitive in this global market if you aren’t continually investing in technology. Wage rates are high compared to the rest of the world. We need to produce parts for less money. We need to be efficient and offer shorter lead times.”

While some business owners would find a $2 million investment daunting in the face of a down year, Lance and his leadership team see it differently. In addition to the added capability and cost efficiencies, they view investments like this as marketing opportunities. “We basically replaced two machines with the one that we purchased … the fiber laser, which is the fastest one in the market. We use that as a marketing tool as well and received national media attention from it. At the same time, the machine increased our capabilities because it could cut through thicker steel, stainless and aluminum.”

Throughout the company’s existence, AMF’s leadership team has continually invested in innovative equipment. The team sees it not as an investment, but as the cost of doing business to stay competitive.

 

You’ve got to realize that everyone is going online just to find out who you are and what you do, so having a good website and mobile site is an important piece of that.”

Lance Thrailkill, Co-Owner, All Metals Fabricating

Challenge

All Metals Fabricating did not invest in marketing prior to 2008. This limited the company’s growth potential.

Solution

As part of a renewed marketing commitment, AMF invested heavily in search engine optimization (SEO) and its website, resulting in more than half a million dollars in revenue from online leads.

In 2012, AMF’s leadership team noticed that whenever its prospects or clients took a tour of the company’s facilities, the company would consistently win the business. The team knew it needed to recreate that experience in a scalable way, so it produced a video tour of the factory that was hosted on its website. In addition, AMF launched a full refresh of the site, making its certifications more prominent, updating photos, refreshing content on a regular basis, and hiring an SEO expert to ensure that the company would not only rank high on relevant searches but also would remain hidden for searches that wouldn’t result in business.

The effort has paid tremendous dividends, with a large percentage of AMF’s new leads resulting from blind searches. Lance recounts the story of an Australian company that had just opened a small office in Texas and hired AMF through a Google search. After building parts for this new customer for a year, the customer shut down its Australian plant and moved its entire operations to the U.S., significantly expanding the relationship and AMF’s revenue. AMF was also recently featured on a television show titled “World’s Greatest,” a lead resulting from a Google search.

“No matter who you are, [your website] is who you are to the general public … especially with phones now. You would think with sheet metal that no one would be searching for us on a phone, but half of our traffic is from a phone. So, you’ve got to realize that everyone is going online just to find out who you are and what you do, so having a good website and mobile site is an important piece of that.”  

Lance sees social as the next frontier. Although he understands it may not result in the same number of leads as the website, he views it as a strong platform to stay top of mind with existing clients and even friends.